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Turn-key PCB Assembly

As GreensTone CEO said, GreensTone has over 10 years of experience in the PCB industry. Our core values are centered around customer service, engineering, manufacturing, and product solutions. In the beginning, we gained a stellar reputation through PCB assembly services and our customers pushed us to help them find solutions for PCB Fabrication, Components, Interconnect, Cables, Packaging Systems, and Mechanical parts in plastic or metal. Our expansion into these areas has allowed us to provide our customers with a wide range of engineering and manufacturing capabilities. Our core business is PCB assembly!

 

Turn-key PCB Assembly Quality Control Process

Assembly manual instruction

 

The PCBA engineer make the assembly manual instruction to norm the manufacturing process in advance, guide the production, and improve the quality from the process technology.

 

IQC Incoming Quality Control

 

Check all the components values, pads size, brands, manufacturing date and code.

 

SPI Solder Paste Inspection

 

Solder paste inspection can check the solder paste is sufficient and uniform to prevent assembly quality problems in advance caused by poor solder paste soldering.

 

Online AOI Inspection

 

The AOI can check the short circuit, offset, wrong solder, reverse solder, false solder, empty solder, incomplete solder, etc. It also can check excessive solder, less solder, continuous solder and solder joints.

 

First sample confirm

 

Check the first sample with Gerber, BOM and coordinate files, test it’s function with the testing program. Only sample confirmed by PCBA engineer, it can go for mass production.

 

Off-line AOI inspection

 

Check the soldered surface mount assembly for errors, omissions, and false connections.

 

X-Ray welding inspection

 

Inspect the solder joints of invisible components like BGA.

 

QC manual inspection

 

The assembled board is visually inspected to ensure 100 % ok.

 

Specification of Turn-key PCB Assembly

Item name

Turn-key PCB Assembly Capability

PCB Type

Rigid PCB

PCB Shape

Rectangular, Circular and any Odd Shapes

PCB Dimension

Min Board Size: 50mm x 100mm (Boards smaller than this size need to be panelized)

Max Board Size: 250mm x 500mm

Types of solder

leaded and lead-free (RoHS Compliant) assembly

Components Size

Passive Component: components as small as 01005, 0201,0402.

BGA: handle BGA of 0.25mm pitch with X-ray testing.

Fine Pitch to 0.25mm

UBGA, QFN, POP, leadless chips, connectors and terminals.

Components package

in Reels, Cut Tape, Tube & Tray, Loose Parts and Bulk.

Components Source

Turn-key/partial turn-key

Stencils

laser cut stainless steel stencils

Quantities

1-50000pcs